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InvenTex MGS Automatic generation of markers

20

Jan
2017
Categories :

Big fabric savings and work time reduction!!!

Interactive creation of cutting markers is a very strong feature of the InvenTex system. Intuitive grouping of icons and friendly to use functions assure easy usage even for the employees without expirience with computers. After only one single day of training the user is able to create optimal cutting markers.  InvenTex MGS can be successfully used by a person who was working a cutting room before. There is no need to hire additional employee! Introduction of the InvenTex MGS module brings immediate, minimum 10% savings in fabric consumption in comparison to manually created markers. The efficiency of production preparation process is also increasing incomparably and realization of new cutting orders is smooth and timely. Additionally, now we can easily prepare a stock of markers for the following days!

Innovative IMM (Intelligent Master Marker) module automatically. intelligently and in barely 2-3 minutes can create markers with highest possible efficiency and lowest fabric wastage. Systematic creation of such highly effective cutting markers in such a short time is impossible with manual methods. Fabric consumption during marker creation is constantly monitored. The system is handling perfectly checkered and striped fabrics, but also restrictions for fabrics with repeatable patterns. It’s  possible to work efficiently with multiple simultaneously opened markers with vast range of possible modifications and data processing.

With the InvenTex system even the best cutting plan can be created much faster and optimized masterfully using intelligent InvenTex CutPlan module. Additionally you can obtain even up to 10% of fabric savings.

Thanks to the InvenTex system you can achieve a revolutionary change in functioning of your cutting room. Do not hesitate, it’s time for innovation and new technologies!!!

Advantages for the user:

  • very easy to use and with short time of introduction to actual production
  • automatic update of cutting markers after any changes made in construction module
  • advanced modifications of patterns shapes, individual buffers, etc., directly in the MGS module
  • fully customizable according to user’s needs, modern, ribbon-based user interface, with reconfigurable keyboard shortcuts and colors settings
  • fully parameterized data export with output to printers, plotters or cutters, with comfortable automatic preview
  • super fast graphics subsystem utilizing OpenGL technology, very high precision and displaying speed
  • unlimited number of sizes, patterns, models and groups of patterns within one marker
  • dynamic, scalable preview of created marker with unlimited undo/redo function
  • quick return of investment and big savings in the following periods of time

Fast and easy markers creation

In a few simple steps the wizard tool can create advanced markers
  • new markers can be created easily by modern and intuitive Marker Creator tool
  • additional “quick marker” function allowing to generate single markers from one fabric group
  • very fast creation of new markers based on previously made ones, with easy modification of sizes and their quantities on the marker
  • creation of markers based on models imported from other systems
  • possibility to create multiple markers in one step, eg for a complete order

Managing of cutting markers

Best method of searching, selection, classification and saving of markers
  • Marker Manager allows to manage the markers in a very comfortable way, replacing generic, OS-level file handling dialog
  • thanks to database usage InvenTex MGS provides the best methods to search for markers with lots of useful filters, parameters and search criteria
  • visual access to complete information about selected markers, even before opening them, with consideration of current marker’s status
  • highly effective grouping and cataloging of markers
  • drag^drop function greatly simplifies cataloging

Automatic creation of groups

Innovative, easy and very fast creation of patterns groups
  • one click creation of all patterns groups results in very big time savings
  • default grouping rules and following construction settings
  • assignment of patterns to certain group takes into consideration selected patterns and combinations for joined sizes
  • additional restriction of max width or length of the group resulting from eg parameters of the fusing machine
  • various methods for definition of group outline type, margin, block, grouping type, group’s description

Markers on checkered fabrics

Best methods of nesting & aligning of elements to the pattern on fabrics

  • creation and handling of markers for all types of patterned, checkered or striped fabrics
  • visualization of pattern is displayed on elements and fabrics during markers creation and previewing
  • possibility to create database with definitions and parameters of patterns
  • flexible methods for the type and place of elements matching to the patterns on fabrics
  • full support of elements matching to the pattern on fabric also in the InvenTex IMM automatic nesting module

Very good shrinkage support

Effective methods for creation of markers with shrinkage
  • it’s not necessary to prepare and scale patterns in the construction module
  • possibility to define different shrinkage values for length and width of fabric, with restrictions for rotations of patterns
  • support for global shrinkage value for the whole marker and individual shrinkage for for selected patterns, quick change of parameters
  • easy method of shrinkage parameters calculation
  • possibility to use shrinkage value defined for particular pattern in the construction module

Very easy work with fused patterns

Functions for effective creation and opening of groups for fused patterns
  • very easy method allowing to move gluing groups from main to the fused fabric
  • possibility to load gluing groups from multiple other markers
  • high precision thanks to the integral, database connection of gluing groups with main markers
  • easy to use interface facilitating opening of gluing groups from main markers, allows for their filtering and selection
  • verification methods eliminating possibility of errors and lack of synchronization between fusing and main fabrics

Rotations and other restrictions during nesting

Management of requirements allowing to obtain best cutting markers
  • precise interpretation of rotations and restrictions allows to create markers which will be always made in accordance to technological requirements
  • big flexibility in definitions of required parameters for individual patterns within cutting marker
  • possibility to use global parameters for a whole marker and individual restrictions and rotations for selected patterns only
  • automatic verification of patterns nesting within marker, always according to given requirements and restrictions

Joining of cutting markers

Creation of new markers by joining nested patterns coming from other markers
  • possibility to join several markers both along the length and width of a marker, with optional additional margin
  • easy creation of new markers resulting from joining and mutual combination of short markers, including one or more sizes
  • possible parallel print-out of two narrow markers as one utilizing full width of a plotter, eliminates the need of paper change
  • visual preview of joining operation for selected markers even before their approval and saving of new marker

Updating of modified patterns in finalized markers

Elimination of repetitive nesting of markers with modified patterns
  • comfortable and very useful function allowing to update patterns in ready to cut markers, eg after adding a notch or modification of undercut
  • substitution possibility allowing to exchange models, sizes, or selected patterns for quick re-configuration of already finalized marker and storing it under a new name
  • easy to use dialog window providing functionality necessary to perform updates of markers
  • full integration with construction module provides automatic notification about eventual marker update if some of its patterns were modified

Excellent presentation of results

Clear and readable presentation with all required information about cutting process
  • printouts are the essence of a solution, their aesthetics and meritorical contents emphasize the highest usability value of the system
  • they’re generated using the best available reporting solutions, clearly presenting created markers and results of optimizations
  • printed documents assure better production organization and cutting costs control
  • advanced tool allowing to modify existing reports or create new reports or summaries is also provided

Additional functionality of the MGS module:

  • many markers can be opened in tabs and processed simultaneously
  • constant, dynamic measurements of all marker’s parameters assures minimal fabric consumption and provides information about current status of the markers
  • required quantity of patterns within one marker is automatically controlled and correct placement of patterns is fully controlled with nice visualization of the current stage
  • creation of markers for fabrics which contain faults, lines of overlapping which are facilitating joining of fabrics during spreading
  • possibility to place patterns within defined areas of the marker in so called sections (horizontal or vertical stripes), available are also stepped markers
  • possibility to add new size to finished marker, additional model or additional components even from another model, to reduce fabric waste even further
  • possibility to cut selected patterns within marker with automatic creation of required seaming allowances in order to reduce fabric consumption
  • import of markers from other systems with possibility to edit and further optimize them
  • support for all available on the market plotters and cutters
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InvenTex ANS/ANC intelligent nesting server

20

Jan
2017
Categories :

Expert in savings of time and fabrics!!

  • any number of client workstations- the users connected to the server – very economically and performance optimizations solution to many workstations the smart making markers
  • support for multiple workflows with different priorities, so we can throw to the server new tasks and the server will perform them in appropriate and compatible with the time
  • sampling different fabric widths to select the most optimal
  • sampling the different number of bundles of patterns used in the objective of selecting the most optimal quantities
  • import patterns stored in formats DXF / HPGL and ASTM / AAMA and original formats: of Lectra, Gerber, Investronica, Assyst enables you it create the best markers for patterns from any CAD system
  • possibility of the continuous work “non-stop 24 h” – it isn’t block/suspending other programs and objectives, and achieved results are best from possible
  • the immediate feedback about the status of commissioned and performed tasks provides the highest comfort and the speed for the work

Advantages for users:

  • Unattended work of 24 h/7 in the destination of achieving better solutions
  • Defining priorities and repeating tasks in the free time
  • Access to one server license from multiple workstations
  • The ability to sample and the selection of the optimum width of fabrics
  • Dynamic control task queue waiting for placement
  • The highest possible savings in time and fabric consumption

ANS - AutoNesting Supervisor

Managing the server and queues of automatic arranging
  • the best way of managing the server of automatic arranging and the service of intelligent planning of cutting orders
  • view current state and load on the server, the ability to work without maintenance and optimize orders in the off time
  • automatic attributing of task according to priority and current load of given server, automatic start of new task
  • easily manage tasks using drag and drop
  • backward, intelligent communication with job assignments ensures high efficiency and communication with the user

INS & ANS - AutoNesting Server

Hardware and software solution for the best nesting optimization
  • the best way of managing the server of automatic arranging and the service of intelligent planning cutting orders
  • preview the current state and the load on the server, the possibility of maintenance-free operation and optimization of orders in non-working time
  • automatic assignment of tasks in accordance with the priority and the current load of the server, automatic start new task
  • easily manage tasks using drag and drop
  • backward, intelligent communication with job assignments ensures high efficiency and communication with the user

ANC - AutoNesting Client

Automatic markers making client with advanced possibilities to create new or optimize existing cutting markers

  • creation of new markers with automated job submissions to the ANS server queue, handling and visualization of the status the processed of markers
  • fast way to copy and create markers based on existing ones with the option to sample the width or quantity of packages in the marker
  • import of markers from another system and sending to the ANS server queue for optimization, possibility of additional editing of markers
  • comfortable method of service and verification of a larger recommended quantity of jobs, the nice introduction of results, filtration according to different criteria
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InvenTex ICP Cut Plan Planning orders cutting

20

Jan
2017
Categories :

Cut Plan is optimising cutting orders, minimizing fabric consumption and cutting room costs!!!

InvenTex ICP Cut Plan is the most advanced tool for creation of highly optimized cutting markers, computer-aided decision making and cutting orders management allowing to obtain exceptional time and fabric savings. Optimization can be performed automatically or interactively with comprehensive support from the software. Basing on the order specification, taking into consideration the models, quantities in given color and size, assigned priorities and other additional parameters the best possible cutting order solutions are being created. Additionally all required restrictions and limitations are taken into account.  As a result we receive a complete set of most optimal cutting markers allowing to fulfill the order. Each marker contains specification of colors with required quantity of layers. Optimization perfectly reduces working time and minimize fabric consumption even by 10% in reference to the whole order size. During order processing the operator is continuously supported with information which have direct impact on taking correct and best possible decisions. Integrated support of the InvenTex IMM provides best possible arrangement of patterns for each created cutting marker.

Advantages for the user:

  • Best cutting optimization due to big fabric savings, minimizing the working time and number of required operations
  • Better fabric management, reduction of redundant resources and stock
  • Very precise calculation of cutting preparation and orders cutting costs
  • Higher organization level thanks to full control, awareness of taken decisions and high flexibility
  • Significant improvement of timeliness due to increased smoothness and error-free realization of production orders
  • Big reduction of total production costs and increased competitiveness

Fast and easy creation of orders

Most advanced yet very intuitive and readable

  • orders are created by most intuitive “drag and drop” method and required patterns are collected from a handy tray
  • hierarchical navigator and modern main menu it’s a key to easy and straightforward program usage
  • profiles are crucial to speed-up definition and setting-up of parameters needed for orders optimization
  • interactive controls for entering and presentation of data assure the highest level of verification and readable presentation of the results

Flexible and very functional

Optimization of small and very big orders with easy data modification

  • innovative numerical methods assure best calculations both for small and very big cutting others
  • various models, colors and sizes can be used within one order
  • the following optimization variants  can be selected: lowest cost, smallest quantity of markers, max. quantity of layers per marker, longest possible markers and many other combinations
  • fabric grouping allows to use fabrics with different widths, shrinkage and shades
  • big flexibility allowing to arrange cutting in a few stages with changes of quantities and methods of optimization during the whole process
  • creation of cutting markers on striped, patterned, one-ply, folded or in pairs (right side to right side)

Big savings of time and resources

Fast return of investment and continuous savings in following periods of time

  • fabric costs it’s even up to 70% of production costs, reduction of these costs greatly and positively impacts  economy of production
  • precisely defined fabric needs assure optimal orders, reduction of production waste and stock levels
  • realtime calculation of costs allows selection of the best solution and order fulfillment with lowest possible costs
  • advanced numerical algorithms result in very big savings of working time, eliminating tedious calculations

Excellent presentation of the results

Comprehensive and very readable reports are significantly improving flow of information and realization of planned cutting orders

  • printouts are the most useful form of program output of the results, the aesthetic aspects and meritorical contents emphasize useful features of the system
  • generated by the best reporting tools, clearly present the cut plan and optimization results
  • printed documents assure better production organization and facilitate cutting costs settlement
  • advanced editor provides tools for creation of customized reports and summaries
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InvenTex IMM Inteligent optimal nested markers

20

Jan
2017
Categories :

InvenTex Intelligent Master Marker (IMM) creates automatically, intelligently optimized cutting markers in just 2-3 minutes.  Comparison tests confirm the highest efficiency among all currently available solutions. InvenTex IMM respects all given restrictions of acceptable patterns rotations, buffers between patterns, fusing groups, fabric width variations, fitting of checkered fabrics, nesting in horizontal or vertical sections, joining of manually nested blocks with automatic nesting. Each cutting marker optimized by IMM module, we can obtain further fabric savings of 1-5% minimum (in comparison to markers created in computer software, but using manual method, uncomparable speed in reference to manual method (2-3 min/marker), what results in a very quick return of invested resources. From now on you’ll be able to notice constant reduction of fabric consumption and money staying in the pocket. Scale of financial advantages depends on the type of production but it usually is several thousands Euro. Possible cooperation with any CAD and optimization of cutting markers created in other systems. Reduced fabric consumption without the need to buy and replace already implemented system which is used for construction and grading of patterns.

Advantages for the user:

  • very big fabric savings thanks to intelligent algorithms for markers optimization
  • huge time savings thanks to full automation of the process
  • highest efficiency which does not depend on experience and commitment of the operator
  • elimination of delays, even during a maximum accumulation of orders
  • server version can optimize markers also at night and over the week-ends
  • very short return time of investment, continous additional profits in the future

Automatic nesting of all types of markers

IMM as an extension of the MGS module provides full functionality
  • InvenTex IMM was designed in a way to assure 100% automatic marker nesting, even with the most advanced technological requirements
  • has all functions necessary to support creation of markers made of difficult and advanced fabrics
  • Shrinkage, fabric faults or requirement to nest patterns on shaded markers is not a problem
  • Thanks to full integration with main InvenTex MGS module the IMM provides the highest possible functionality and assures optimization on the World-class level

Reduction of production costs

Thanks to the IMM your markers will have lowest possible fabric consumption
  • only the module for highly-efficient creation of cutting markers can refund the whole investment in a short time
  • automatically created cutting markers, always with lowest fabric consumption, can be achieved in 2-3 minutes
  • comparison costs proved the highest efficiency among similar solutions available on the market
  • the module cooperates with intelligent Cut Planer assuring most optimal planning of cutting operations based on the quantity and colors of ordered products

Markers of highest effectiveness

Automatic queuing is a key to effective work of the system

  • Intelligent nesting algorithm allows to look for more optimized marker with each subsequent try, resulting in higher fabric savings
  • Especially designed queuing method for automatic nesting helps to find best solutions assuring best computer time utilization in order to achieve required number of optimization attempts
  • Possibility to work with multiple opened markers allows to create new nesting jobs, create new markers and print finished markers, all in parallel way

Utilize power of your computer

Thanks to multi-core processors with multithreading capabilities you can easily achieve biggest time and money savings

  • Intelligent, automatic nesting is the result of calculating very big number of mutual combinations of patterns placement, in shortest possible time by means of efficient algorithm
  • The key to obtain best possible results is a suitable computer with high processing power
  • Using multithreading processor and IMM Pro Plus Multicore allows to make several times more attempts to find a solution during the same time period, allowing to achieve incomparably higher fabric and work time savings
  • IMM will utilize multiple processors and 8, 16 or more of its threads, also in Intel® Xeon® processors

InvenTex IMM is available in several versions, check the possibilities 

choose the solution which will be the best for you:

InvenTex IMM - Professional

Most often chosen professional version of the InvenTex IMM module, based on new generation of the advanced intelligent auto-nesting algorithm. Allows to obtain even up to 5% of additional fabric savings in comparison to markers created interactively or in standard version of automatic nesting.

PROFESSIONAL version, thanks to price/effectiveness of created markers ratio is a very good choice for manufacturers for whom the fabric savings and shorter markers preparation time are important parts of production costs.

Moreover the option of intelligent, automatic creation of optimized markers for patterned, striped or checkered fabrics is available at the price, without additional costs.

InvenTex IMM - Professional Plus

Greatly improved version of the InvenTex IMM module, without modifications in visual layer, while newest generation of intelligent, automatic nesting algorithms allow to achieve even up to 2% of additional fabric savings in comparison to the PROFESSIONAL version. Introduced additional optimization allows to obtain best results in even shorter time.

PROFESSIONAL PLUS version is the perfect choice for manufacturers for whom additional savings in fabric consumption and shorter marker preparation times are most important.

Moreover the option of intelligent, automatic creation of optimized markers for patterned, striped or checkered fabrics is available at the price, without additional costs.


InvenTex IMM - Professional Plus MultiCore

The best version of InvenTex IMM module, based on the algorithms used in  PROFESSIONAL PLUS version. Additionally in this version newest generation of technologies allowing to utilize multi-core processors were used allowing to run multiple, parallel processing simultaneously providing much more additional patterns placement combinations. Used technologies result in following 1% of additional fabric savings in comparison to PROFESSIONAL PLUS version. Installation of the software on 8 or 16-core processor and usage of InvenTex ANS allows to obtain  even higher savings.

PROFESSIONAL PLUS MULTICORE version is the best choice for manufacturers for whom a minimal fabric consumption and optimal working time are most important.

 


InvenTex IMM - Patterns Compacting Module

IMM Compact it’s a new product, an extension designed especially for the InvenTex IMM module. It’s meant for even better compaction of nested markers to achieve smaller fabric consumption. The biggest savings are possible for cutting markers with big quantities of small patterns eg lingerie. With IMM Compact module it’s possible to optimize ready/finished markers created manually, interactively or automatically. Additional algorithms allow to “squeeze” nested patterns so that their more optimal position will be found without changing their mutual positions.

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